In a chain with several branches, each manager builds the replenishment order by eye, with memory and a spreadsheet. The result is in the chart above: the same product piles up in one branch and runs out in another.
The sale you never see
Overstock is easy to spot: money sitting in the warehouse and, in pharmacy or food, product that expires. A stockout goes unnoticed: the customer finds an empty shelf, buys somewhere else and the system records nothing. That lost sale stays out of every report, and what never shows up in a report never gets managed.
Each store has its own rhythm: payday, the weather, the long shift, the construction site across the street. Ordering the same amount for every branch guarantees the imbalance.
From sales history to the order
The study builds two pieces that work together, because forecasting well is half the problem: the other half is deciding what to buy when the money and the space are not enough for everything. The forecast looks at the coming weeks, the horizon a replenishment order needs; the optimization turns that expected demand into the concrete order, with the purchasing budget and the shelf and warehouse space as hard limits.
The data: sales per ticket, stock per branch and the calendar (holidays, paydays, campaigns). It works on top of your current system: to start, exporting us an Excel is enough.
The technique: demand forecasting per product and branch (nowcasting with seasonality and events) and integer optimization of the replenishment.
The decision: how much to order, for which branch and when; and what to stop ordering while the warehouse runs down.
Not every SKU deserves the same effort. The ABC classification separates the few that concentrate the purchase value, and for each A SKU the forecast also sets its safety stock.
- ABC classification · Pareto
- Forecast + safety stock
- Data: your sales and lead times
Who this is for
- The pharmacy chain that restocks per branch and loses sales in the busiest ones.
- The supermarket or convenience store with a central warehouse and shelves that never balance out.
- The distributor or hardware store that orders from suppliers weeks in advance.
How to measure it: two numbers per branch, on a simple dashboard: avoided stockouts and days of stock. If the dashboard shows no improvement, the model is not doing its job.
We put this analysis out to be argued with. If you read the balance between overstock and stockouts differently, or you run a chain where orders are still built by eye, write to us with an Excel of your sales and we will take the conversation to your numbers.